TechyMagThings

After previously trying out low-tech compression molding with a toaster oven and 3D printed molds, [future things] is back with a video that seeks to explore some of the questions raised after the first video. Questions such as how well this method works with HDPE and PLA thermoplastics, whether the flashing could be cut off by the mold and the right temperatures and times to heat the plastic before a charge is ready for inserting into the mold.

In this video the same PHA-based mold is used, but in a three-piece configuration to allow for a more complex shape. This way game tokens could be made for use by the son of the author, which also shows one straightforward and very practical use of this method.

A big change here is that no more metal chopsticks are used to handle the charge, as this was found to cool down the heated plastic too much. Instead the hot charge is handled with fingers and wooden chopsticks, with the plastic heated until it has about the consistency of thick honey. For LDPE this takes about 5-7 minutes at 130°C. After compressing the charge into the mold, about 30 seconds are all it takes for the plastic to cool down enough.

There was a question about the use of mold release spray, but this didn’t seem to cause any issues, so can probably be used safely. As for other plastic types, HDPE works fine too when you heat it up at a slightly higher temperature and don’t mind it being tougher to handle.

Easiest is probably PLA, which would seem unsurprising. Using some chopped-up PLA printing waste it was easy enough to make a few more game tokens, demonstrating that this method is very viable for converting scrap FDM print waste into such items. As noted in the comments by [edmundchao] this method works great too for PETG, using PETG molds, while using a ratcheting clamp for extra pressure instead of just pressing by hand.

It seems fair to say that pinball machines are among the most universally loved gaming systems known today, yet the full-sized ones are both very expensive and very large, while even the good quality table-sized ones tend to be on the expensive side. That raises the question of whether a fully 3D printed pinball machine could at all be fun and not just feel like a cheapo toy? A recent video by [Steven] from [3D Printer Academy] on YouTube makes here a compelling argument that it might actually be worth something to consider.

In addition to being fully modular and customizable the most compelling element is probably that the design supports two- and four-player multiplayer. This sees the metal balls leaving at the rear and from there entering the playing field of another player’s machine, which can probably get pretty chaotic.

Unfortunately this is part of a Kickstarter campaign, so you’ll have to either shell out some cash to get access to the print files or DIY your own version. We’d also be remiss to not address the durability concerns of a 100% plastic pinball machine like this, plus the lack of serious heft to compensate for more enthusiastic playing styles.

If you are more into traditional DIY pinball machines, we have covered these as well, along with small screen-based machines, and their miniature brethren for when space is really at a premium.

Australia’s payphones are an iconic part of the national landscape, even if they’re not as important as they once used to be. However, they’re having a resurgence of late, in part thanks to a new national pastime—the sport of Payphone Tag!

Created by [Alex Allchin], the game is simple. To play, you first sign up on the website and get your emoji and 5-digit PIN. You then go out and find a payphone, dial the Payphone Tag number, and enter your PIN when prompted. This lets you “capture” the phone, raising your score in the game. If a phone is already captured, no matter—just head out there, dial the number, and key in your own PIN to steal it. You can also push your score even higher by capturing three payphones in a triangle on the map to get bonus points.

It’s a fun geospatial game that’s also free to play, because Telstra made payphone calls free back in 2022. It might cost you a bit to get out to some phones, but there are plenty you can reach with the aid of free public transport at the moment, anyway. Protip—at the time of writing, there are a ton of easy captures to be had on Kangaroo Island. It might just cost you a pretty penny to get out there. Have at it!

We’d love to see some stats from Telstra as to whether this is making a dent in overall payphone usage rates. In any case, there were 800 players in the last 7 days and a full 36,640 captures so far, so a lot is happening out there. We fully expect to see this concept spread to other nations in turn, though it might be less attractive in places where you still need to dig out a coin to make a call.

We’ve featured a few payphone hacks over the years. If you’re doing something rad with these telecommunication devices of yesteryear, we’d love to hear about it on the tipsline.

With all the battery technologies and modern low-current sleep modes in most microcontrollers, running a sensor and microcontroller combo off-grid and far away from any infrastructure is usually not too difficult a task. Often these sorts of systems can go years without maintenance or interaction. But for something that still has to be off-grid but needs to do some amount of work every now and then like actuating a solenoid or quickly turning a servo, these battery-based systems can quickly run out of juice. To solve that problem, [Nelectra] has come up with this high-power capacitor-based IoT system.

Although supercapacitors don’t tend to have the energy density of batteries, they’re perfectly capable of powering short tasks in off-grid situations like this. They’re also typically able to tolerate lower voltages, extreme temperatures, and shock better than most batteries as well. A small solar cell on the top of this device keeps it topped up, and when running in deep sleep mode can hold a charge for up to six days. In more real-world applications supporting sensors, relays, or other actuators, [Nelectra] has found that it can hold a charge for around three days. When a quick burst of power is needed, it can deliver 1.5 A at 9 V or 500 mA at 24 V.

[Nelectra]’s stated goal for this build is to bridge low-power energy harvesting and practical field actuation, enabling maintenance-free systems such as irrigation control and remote switching without batteries, going beyond simple sensor applications while not relying on always-on power from somewhere else. Something like this would work really well in applications like this automated farm, which has already provided some unique solutions to intermittent power and microcontroller applications that need very high reliability.

Solid state batteries, we are told, are the new hot battery technology that will replace lithium-ion batteries. Soon. Not that we haven’t heard that before. One reason it isn’t dominating the market today is that it’s prone to short circuits during charging. [Dr. Yuwei Zhang and others have published a paper detailing why the shorts happen, which could lead to strategies to improve the technology.

Solid state batteries employ a solid electrolyte and a lithium anode. It is known that, sometimes, lithium metal from the anode forms dendrites that penetrate the ceramic electrolyte and cause it to crack. This is somewhat of a mystery as the lithium is a soft metal (to quote [Zhang], “like a gummy bear.”).

There were two leading hypotheses for the observations. [Zhang’s] team showed that hydrostatic stress made the lithium dendrites act like a water jet, enabling them to penetrate the hard ceramic.

There is still work to figure out what to do about it, but understanding the root cause is certainly a step in the right direction. We’ve looked at these batteries before. We’ve also seen how changing the anode construction might help with the problem.

Ultrasonic levitation is by now a familiar trick: one or more ultrasonic transducers create a standing wave, and small objects can be held in the nodes of this standing wave. With a sufficiently large array of transducers, it’s even possible to control the movement of the object. This isn’t the only form of ultrasonic levitation, however, as [Steve Mould] demonstrated with his ultrasonic air hockey table.

This less familiar form of levitation was discovered by [Bob Collins] while working on torpedo guidance systems: when he tried to place a glass lens on an ultrasonic transducer it immediately slid off. He found during further experimentation that an ultrasonic transducer would levitate over any sufficiently flat and smooth surface. It works by trapping a very thin layer of air between the transducer and the smooth surface. When the transducer moves sharply toward the surface, it compresses a layer of air in between, and forces some air out, and the reverse happens while pulling back. However, during the downstroke, the gap through which air can escape is narrower than during the upstroke, and there is more surface-induced drag, meaning that the inflow and outflow of air through a narrow gap isn’t completely equal. At a certain distance, inflow and outflow balance, and the transducer floats on a thin layer of air.

In [Steve]’s air hockey arena, the floor oscillates and the pucks levitate over this. Driving it using just one transducer didn’t work, since the floor formed standing waves, and the pucks would get stuck on node lines. Instead, he used two transducers, one at each end of the arena, and drove them out of phase with each other. This created a standing wave and minimized dead spots.

The arena was a bit small (having to be played using toothpicks), but it seemed to work well. If you prefer your air hockey a bit more human-scaled, we’ve seen a table build before. We’ve also seen ultrasonic levitation before, ranging from simple electronics kits to the driving force behind a full volumetric display or photography station.

Springs are great, but making them out of plastic tends to come with some downsides, for fairly obvious reasons. Creating a compliant mechanism that can be 3D printed and yet which doesn’t permanently deform or wear out after a few uses is therefore a bit of a struggle. The complaint toggle mechanism that [neotoy] designed is said to have addressed those issues, with the model available on Printables for anyone to give a shake.

The model in question is a toggle, which is the commonly seen plastic or metal device that clamps down on e.g. rope or cord and requires you to push on it to have it release said clamping force. Normally these use a metal spring inside, but this version is fully 3D printable and thus forms a practical way to test this particular compliant mechanism with a variety of materials.

The internal spring is a printed spiral spring, with the example in the video printed in PETG. You can of course also print it in other materials for different durability and springiness properties. As noted in the video, PLA makes for a very poor spring material, so you probably want to skip that one.

We covered compliant mechanisms in the past for purposes like blasters, including some that you can only see under a microscope.